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CASE STUDY OVERVIEW
SCADA Centralization Integration
Automation Houston, USA 2025 Apex Energy Systems
Upgrading three separate control rooms to a unified control center managing 4,200 pipeline sensors in real time.
The Engineering Challenge
Stale telemetry data from separate local HMIs led to sluggish valve response commands. Operators were averaging 8-second delays on critical pipeline pressure commands.
The Custom Solution
Consolidated communications under a redundant fiber network with SDN switching. Added Vexta Commander console modules with real-time alarm filtering and predictive analytics.
Performance Outcome Metrics (KPIs)
Sensor Points4,200 fully mapped
Alarm Accuracy99.9% filter rate
Command LatencyFrom 8s to 0.4s
Operators RequiredReduced from 9 to 4